Vehicle Builds

Washburn's Metal — two craftsmen working on a VW chassis, Orange CA
Orange, CA
Washburn's Metal — Vehicle Builds

Complete builds.
Start to finish.

VW and Porsche only. We scope it in writing, document it in photos, and hand it back when it's right.

Photo
Documented throughout
Written
Scope before we start
VW + Porsche
Air-cooled specialists
Phased
Clear milestones
About our builds

Honest conversation first.
Work starts second.

Every build starts with a walkthrough — the car, the goal, the budget, and what's realistic. We scope it in writing so there are no surprises, and milestone the work so you can follow along.

VW and Porsche only. We don't do everything, which is why we do this well.

What we build

Four kinds of work.
All of it air-cooled.

Three Porsche 356 bodies under restoration at Washburn's Metal
Restoration
Period-Correct

Factory-correct rebuilds of Beetles, Buses, Ghias, and air-cooled 356, 911, and 912. OEM geometry, correct materials, no shortcuts.

Blue VW Karmann Ghia in the build bay at Washburn's Metal
Restomod
Classic Look,
Modern Running Gear

Keep the character. Add disc brakes, updated suspension geometry, and reliability that won't strand you on the highway.

Green Meyers Manx dune buggy in the Washburn's Metal shop
Custom
Manx / 356 Kit /
Dune Buggy

Shortened-chassis builds on purpose-built pans. Meyers Manx clones, 356 kit cars, sand rails, and anything that starts with a blank pan.

Mechanic grinding a vintage chassis at Washburn's Metal
Performance
Drag & Race

Purpose-built race chassis with correct cage geometry, safety provisions, and sheet metal built to handle real power.

How we work

Four steps.
No surprises.

01
Conversation

Walk through the car, the goal, the budget, and the timeline. We'll tell you what's realistic and what isn't.

02
Written Scope

Clear phases, clear cost, signed before cutting starts. No verbal agreements, no moving targets.

03
Phased Build

Chassis → sheet metal → paint prep → assembly. Photos at every milestone so you know where your car is.

04
Delivery

Test-driven, sorted, and handed off with full documentation of what was done and why.

📸
Follow a live build

In-progress photos go up on Instagram (@washburnsmetal) and the chassis account throughout every build.

Row of air-cooled VW chassis at Washburn's Metal
Foundation
Chassis Work
Explore →
Welding a VW Bus floor section at Washburn's Metal
Bodywork
Metal Work
Explore →
Washburn's Metal shop — Orange, CA
Start here
Discuss a Build
Contact us →